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Wood/Chuck W/C 19 Controlled Feed Disc Chippers
W/C 19
GENERAL SPECIFICATIONS
Weight: Approximately 6,700 Ibs.
Length: 15'
Width: 8' 6"
Height: 8' 5 1/2"
Noise Level: 80 decibels @ 50 feet 360 degrees around unit or less.
Infeed Chute: 65" width, 34" height (Total of 2210 sq. in.) and 37 1/2" depth.
Feed Roller Opening: 16 1/2" high x 19" wide
Feed Rollers: 23" circumference
Chipping Capacity: 14" diameter material
Folding Feed Table: 70 1/2" width, 32" depth. Total of 74" from the end of the folding feed table to the nip point of the feed rollers.
CHASSIS FRAME "HD" SERIES
6" structural steel, 10.5 lbs./ft., unitized frame designed for stability and strength. Cross members are to be coped and welded to form an inter-locking unit. Trailer frame shall be epoxy primed inside and out for complete rust protection.
AXLE
Axle shall be 7,000 lb. minimum capacity torsion type. Eight (8) lug pattern with E-Z Lube bearings shall be standard.
TRAILER BRAKES
Trailer brakes shall be 12-volt, self-adjusting type.
BREAKAWAY SWITCH
Breakaway switch shall be 12-volt type, enclosed within steel housing for protection.
TIRES
Tires shall be two (2)16.5-1200LT tires mounted on eight (8) lug wheels.
FRONT JACK
Front jack shall be a 7,000-1b. capacity bolt-on type with pinned drop leg and footpad. Rear jack is standard.
SAFETY CHAINS
Safety chains shall be two (2) each x 6 ft. long x 3/8".
TOW BAR
Tow bar shall be 40" long and 3 1/2" HD frame adjustable for length with 1" thick welded steel plate for towing height adjustment. Solid steel fixed tongue may be used depending on engine size. Pintle ring shall be 2 1/2" I.D. minimum (or ball hitch) adjustable for height.
FUEL TANK
Fuel tank shall be a FHWA approved 26-gallon minimum tank. Tank shall be banded within the trailer frame for protection. Tank shall include a drain plug and lockable filler cap cover with padlock.
LIGHTING
Lighting shall conform to all D.O.T. specifications. Taillight package shall be a 12-volt, hermetically sealed system, shock mounted to frame with grommets. Brake and turn lights shall be located at the rear sides of the infeed chute and shall be flush mounted to the frame for protection. All wiring shall be protected within a non-corrosive, abrasion resistant, shielded loom. All connections shall be ultrasonically spliced within the wiring harness.
BATTERY BOX
Battery box shall be a 14 gauge steel construction that is lockable and mounted within the frame. Padlock provided. Plastic box shall not be acceptable.
CHIPPER CUTTING DISC
Chipper disc shall be a 44" diameter x 2" thick A36 steel. Disc shall be completely circular and machined on all surfaces for accurate balance with two (2) full knife pockets. Knife fasteners nuts shall be recessed for wear protection. Cleaner bars shall be utilized around the rim of the disc to eliminate wrapping and the collecting of material around the chipper shaft. Factory set operating speed shall be 1250 RPM.
DISC SHAFT
Chipper disc shaft shall be 1044 solid steel x 4" diameter at the disc hub. The disc and disc shaft shall be fully machined to exact tolerances, taper-locked and bolted together using a 1" thick x 8" diameter steel lock ring and (6) 5/8" grade 8 bolts. The entire assembly shall be precision balanced.
DISC BEARINGS
Chipper bearings shall be two (2) 2 7/16" roller bearings, 4-bolt flange mounted, greasable and easily replaced. Front and rear bearings shall be spherical, high-speed roller bearings rated at:
Static - 53,500#
Basic -32,400#
Radial - 3,540# with a 20,000 hr. life service
CHIPPER DRIVE BELTS
Drive belt shall be a single, four-banded belt for non-turbo engines and a single, five-banded Kevlar belt for turbo engines.
CHIPPER KNIVES
Chipper knives shall be four (4) double-edged, 4" wide x 8 3/8" long x 1/2" thick and comprised of A8 steel. Knives shall be mounted in two (2) knife pockets, which shall be 180 degrees opposite each other. One (1) extra set of knives shall be standard.
CHIPPER ANVIL
4 1/2" x 1/2" x 14" long. High carbon solid steel anvil. The chipper anvil is adjustable and has four (4) usable cutting edges.
DISC HOUSING
Disc housing shall be constructed of steel plate halves connected by a 1" diameter x 10" long solid locking pin. Inspection half shall be constructed of 3/16" steel plate and the discharge half shall be constructed of 1/4" steel plate. Hood shall open easily for access to chipper knives. The lower portion of the disc housing shall be constructed of 1/2" steel plate on either side with a continuously welded 1/4" bellyband. The entire disc housing shall be mounted on a 1/2" steel plate and bolted directly to the chipper frame.
CHIPPER BLOWER SYSTEM
Blower shall consist of two (2) "Power Pockets" for enhanced performance and four (4) 10" steel paddles. Power Pockets and paddles shall be welded and bolted for added security.
DISCHARGE CHUTE
Discharge chute shall rotate 360 degrees and be easily locked into convenient positions without tools.
HYDRAULIC TANK
Hydraulic tank shall be a 15 gallon minimum capacity, all steel construction with baffle, sight gauge and locking cap with padlock. Tank shall be banded within frame for protection. Tank shall have a drain plug and mesh strainer at filler opening. Plastic tank shall not be acceptable.
HYDRAULIC HOSE
All high-pressure hydraulic hoses shall be 3000-PSI industrial grade construction with wear guards in applicable areas. All hydraulic hoses are SAE standard straight thread fitting ends for easy replacement or repair.
HYDRAULIC FILTRATION SYSTEM
Filtration system shall consist of a 10-micron spin-on return line filter with restriction bypass located in the hydraulic tank. The vented filler cap shall have a 10 PSI restrictor check valve.
HYDRAULIC FEED SYSTEM
Hydraulic feed system shall consist of two (2) horizontally mounted 23" circumference hydraulic driven feed wheels measuring 19" long minimum. The feed wheels shall have eight (8) sharpened steel blades designed to pull material into the cutting disc without slipping or wrapping. Hydraulic feed wheel motors shall be two (2) 18 cubic inch capacity at 3000 PSI which shall develop a maximum 8100 in./lb. of torque per motor. Hydraulic feed wheel motors shall have splined shafts to insure a secure connection to the feed wheels. Hydraulic motors will be attached to the feed wheels with bell housing, no hangers used. Both feed wheels shall be supported by bearings at each end. Top feed wheel shall have four (4) 16" adjustable springs to insure ample down pressure. Upper feed wheel slide shall have four (4) nylon wear strips to allow smooth operation.
INFEED CHUTE
Chute opening shall be 65" wide x 34" high with a total of 2210 square inches minimum. Chute length shall be a minimum of 39" from the centerline of the feed wheels to the end of the infeed chute. A control bar shall be located on three (3) sides of the infeed chute allowing activation of feed wheels in the forward position (on), the neutral position (off) and the reverse position. The infeed chute shall be tapered for easy feeding and minimal drag restriction. A panic bar will be placed on top of the infeed chute and can be activated from any position, instantly stopping the hydraulic feed wheels, in case of emergency.
FEED RATE
Feed rate shall be 90 ft./min.
TONGUE WEIGHT
Tongue weight shall be 250 lb. average at level (may vary).
CONTROLS
All controls shall be located curbside to eliminate operator from standing in street for engine start-up and PTO engagement.
G" Series Features
PANIC BAR
This device, which is Patent Pending, will allow the operator to instantly stop all hydraulic functions from outside the feed horn by simply grabbing the "Panic Bar". This system must be reset to eliminate any accidental re-activation of the hydraulic system, which acts as a "lockout" to insure that it is safe to resume operations, before the hydraulic system will operate. The bar is readily accessed from both the operator's position and from the direction of the chipper engine, giving personnel almost 360 degrees from which to activate it outside of the infeed chute. Activation from inside the infeed chute is not acceptable.
DISCHARGE DEFLECTOR / CHUTE ADJUSTMENT BAR
This device allows the operator to adjust the chip deflector and the discharge chute position without climbing on the chipper. This will reduce the opportunity for an operator to fall during adjustment and also facilitate proper chute and deflector placement.
CHIPPER HOOD SAFETY LATCH
This system reduces the ability of an operator to open the hood while the disc is still rotating. It also reduces the chance of an operator starting the unit with the disc hood open.
FEED TABLE DESIGN
This redesign will allow the feed table to be less restrictive to the wood yet maintain the advantages of the previous table. This table is mandatory to insure proper operation of the panic bar.
SOLID CHUTE ROTATION BRACKET
This enhancement will reduce the ability of operators to damage the chute rotation pin bracket.
CHIPPER HOOD LATCH
This feature allows the mechanic to latch the hood open at an angle of fewer degrees to help minimize the ability of careless mechanics to damage the hood when improperly released during opening and to reduce the ability of careless mechanics to over spring the hood hinge point.
INCREASED AIR INTAKE SYSTEM
This improvement will assist operators by reducing the ability to clog the discharge chute
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